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Alignment for mounting of camera module
Using a high-pixel, 16x speed machine vision achieves high-accuracy positioning.
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Appearance inspection – printed surface of batteries
Appearance inspection of battery surfaces to find flaws or dents was difficult because it was hard to differentiate between printing and defects. The LumiTrax™ function allows detection of just flaws and dents by cancelling 2D information such as printing.
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Appearance inspection of battery housing
The inspection of outer cans for dents and scratches to maintain the strength of battery cells and modules is an important
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Battery lamination layer alignment
Easy configuration and flexible customization support the alignment required in the battery cell manufacturing process. Using a 21 megapixel camera enables the inspection of large targets.
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Bottle count in cases
In addition to counting bottles, a single camera enables other inspection such as the inspection of caps for different types by checking minute differences in characters or colours.
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Character recognition for inscriptions on casted parts
It was difficult to introduce machine vision for the recognition of characters marked on cast parts due to difficult lighting conditions.
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Chip count
Count inspections of up to 10000 chips are possible from a single image rather than the separate images needed by conventional systems.
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Connecting rod measurement
Changing from a 21-megapixel camera to a 64-megapixel camera means that measurement is possible with about three times as many pixels.
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Connector cable colour difference check
- Quick pricing from your local KEYENCE sales engineer
- Same-day shipping on most products
- Free on-site demonstrations and testing available
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Connector terminal bend inspection
KEYENCE offers a package of tools for connector inspection. You can start inspection quickly without configuring calculations. Using a 21 megapixel camera improves the inspection accuracy.
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Crystal resonator flaw inspection
Wrinkles on black sheets are often difficult to detect due to poor contrast. Shape images allow for inspection with wrinkles and foreign particles clearly extracted.
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Detection of remaining moulded products
Multiple types can be detected with no need for tooling changes (sensor positioning) to match the detection target.
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Differential gear appearance inspection
For the inspection of the sides of cylindrical targets such as gears for remaining black scales, stains, flaws, or dents, it was difficult to apply lighting evenly.
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ECU sealant coat inspection
KEYENCE’s Pattern Projection Vision System uses 3D data to create contrast based solely on shape, rather than surface finish or colour.
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Electronic PCB laser alignment
In addition to being able to capture the entire field of view all at once, the camera’s angle sensor ensures reproducibility even when installed at an angle.
